Materials Failure Analysis Consultants: 24

The four PhD and registered PEs at Miller Engineering are celebrating 40 years of Professorships at three universities along with providing services to Government, Insurance, and Industry—through research, publications, presentations, and expert testimony. We have a dedicated office with a full time staff of engineers, researchers, and technical writers. The span of our collective academic and experiential expertise covers well the Mechanical, Electrical, Chemical, Agricultural, Industrial, Human Factors, Ergonomic and Safety fields of engineering. The areas listed below are from actual projects completed in our 40 years of history. 

Vehicles Car/Truck Accident Reconstruction Crash Data Retrieval (CDR) Visibility & Reaction Time Analysis Tires, Trailers, Brakes & Accelerators Truck/Off Road Vehicle Egress/Ingress Traffic Signing and Construction Zones Electronic Vehicles Mechanical & Electrical Safety Product Safety & Analysis Machinery - Metal, Wood, Plastic Molding Machine Guarding & Safety, Robots, Automation Hazard and Risk Analysis Employee Safety Procedures – OSHA Electrical Distribution & Transmission Hazards

Warnings & Instructions Warning Labels & User Manual Design Hazard Analysis & Product Label Designs Medical Device & Drug Warnings & Instructions Inadequate Warnings Analysis Standard Compliance (ANSI Z535) Product Recall Information & Strategies Consumers/Household Safety Appliances & Tools Child Furniture, Choking, Playgrounds Swimming Pools & Exercise Equipment Recreation - ATV, Boats, Bicycles, Boards Ladder, Stair, Step and Railing Accidents Slip, Trip, & Fall Accidents CPSC Recall Information & Strategies

Chemicals Safety & Labeling NEW OSHA HAZCOM (2012) & GHS Review MSDS, SDS and Product Label Compliance Toxic Torts - Diacetyl, Asbestos, Benzene, Lead, Carbon Monoxide Vaping & E-Cigarette Health Effects Chemical Exposures & Workplace Safety Chemical Inhalation, Ingestion, Dermal Contact Contamination - Water & Environmental Manufacturing & Process Line Accidents Slips, Trips, Falls, & Entanglements Fires & Explosions Cause & Origin Investigations Gas, Vapor, & Electrical Spontaneous Combustion Vaping & E-cigarette Battery Failures Fire Control & Explosion Issues

Agriculture Tractor & Equipment Accidents Chemical Applications & Exposures Crop Storage & Harvesting Accidents Pesticides Construction Vehicle Visibility Accidents Slip, Trip, & Fall Accidents Power Tool Repetitive & Immediate Injuries Scaffolding - Cranes - Hoisting - Fork Lifts Insurance Subrogation & Forensics Accident Investigations Electrical & Fire Causation Chemical Leakage Damage Defective Equipment Injuries Premise and Process Damages

James M. Miller, PE, PhD – Founder  Dr. Miller is an Emeritus Engineering Professor at the University of Michigan. He has directly served in Washington originating several Federal OSHA safety regulations, and interacts regularly with CPSC regarding safety and product recalls. Dr. Miller often works on projects relating to compliance with occupational safety standards, provides upper management guidance on product design, recall and liability issues, and serves as an expert witness.

Mark R. Lehto, PhD – Co-Founder Dr. Lehto is a Professor of Engineering at Purdue University. He completed his Ph.D. in engineering at the University of Michigan, where he specialized in Human Factors Engineering, in particular Warnings and Labeling. Dr. Lehto specializes in knowledge engineering, warnings and instructions, structuring expert systems, accident modeling, accident statistical analysis, consumer product safety, boating safety, in-field national surveys of product usage, and product information effectiveness.

David R. Clark, PE, PhD – Co-Founder Dr. Clark is an Emeritus Engineering Professor at Kettering University. He was an engineering PhD graduate from the University of Michigan, where he specialized in human factors engineering and system safety analyses. He has a special expertise in electrical fire- and explosion-related accidents, and has extensive experience working for loss control companies, performing over 150 fire origin and cause investigations in the past few years.

Adam M. Olshove, PE, MSE – Engineering Manager Mr. Olshove has over 10 years of experience providing consulting services to industry and the legal profession. He holds an MS in Mechanical Engineering with a focus on control systems and battery modeling (2019), and a BS in Mechanical Engineering (2012), both from the University of Michigan. He has performed dozens of on-site investigations nationwide in relation to consumer product design and industrial accidents, including failure analysis and testing.

Jeffrey D. Rupp, MSE – Engineering Associate Mr. Rupp has a BS in mechanical engineering from the University of Michigan and a MS in systems engineering and engineering management from Wayne State University. Among his company affiliates is 26 years with Ford Motor Company and Volvo Car Corporation, where he was involved in crash development and crash sensing calibrations.

Pond Industries LLC offers a wide variety of Metallurgical and Materials Testing services with specialized consulting solutions. Having obtained Professional Engineering certificates in 48 states, Pond Industries offers testing and consulting services to multiple industries with a wide portfolio of high-demand services, including:

Forensic Metallurgy / Failure Analysis - Determining the root cause of a mechanical failure is critical for preventing future failures or determining fault. Metallurgical failures in parts or assemblies are fatigue, overload, corrosion, improper design, or some combination of these failure modes. 

Engineering Consulting - Common engineering services provided are stress analysis, finite element analysis (FEA), material selection, mechanical design, CAD modelling, and engineering document review. Materials Testing - ISO 17025 accredited test laboratories to ensure clients get the best quality test results, and material experts that can help interpret and understand the test data and offer guidance when needed. 

Weld Inspections - AWS Certified Welding Inspector (CWI) services to assist with any stage of the welding process or operations. From procedure and welder qualifications to pre- and post-weld inspections, clients have the comfort of knowing that your welding inspector is an expert in weld metallurgy and testing. 

Derailment Investigations - Extensive knowledge of rail related forensic metallurgy, having contributed to hundreds of derailment investigations and derailment emergency response teams. A typical derailment investigation includes site inspection, metallurgical evaluation, dynamic simulations, root cause.

Brett Pond,  PhD, PE, CWI, has over 16 years of experience as a Mechanical Engineering and Metallurgical consultant specializing in Forensic Metallurgy (failure analysis).  He has a strong background in the rail industry, having participated in hundreds of derailment investigations and rail related failure analyses. 

Dr. Pond obtained his PhD in Mechanical Engineering from Washington University in St. Louis, has Professional Engineering (PE) licensure in 48 states, and is an AWS Certified Welding Inspector (CWI).  He is an active member of ASM International, American Society of Mechanical Engineers (ASME), National Society of Professional Engineers (NSPE), and American Welding Society (AWS), and the National Academy of Forensic Engineers (NAFE)

.Dr. Pond has earned international recognition for his failure analysis capabilities and has given technical presentations at multiple Failure Analysis Forums hosted in Shanghai, China. He has a wide range of experience, including: API Fitness for Service (FFS) Evaluations, field testing, mechanical / metallurgical laboratory management, legal expert witness services, and failure analysis for Rail, Food, Manufacturing, Oil and Gas, Medical, and Transportation industries.

View Dr. Brett Pond's Expert Witness Profile.

As an arbitrator, structural/civil engineer, and expert forensic consultant with nearly four decades of experience, Casey Hemmatyar has provided extensive expert services for defendants’ and plaintiffs’ attorneys on numerous construction litigation matters throughout the United States and Canada.

He has been retained as an expert engineer in over one hundred litigation matters on single and class-action legal cases by the U.S. government, law firms, and insurance carriers at the State and Federal levels, working with both plaintiff and defendant sides.

A partial list of litigation cases is available upon request. His understanding of core engineering and legal concepts has enabled him to assist a wide range of clientele effectively. He brings diversified experience in structural and civil engineering design and forensic engineering, investigation, and evaluation.

He also conducts research, has assisted in the development of building codes and standards, and has supervised the construction of domestic and international projects. His experience includes special structures and new buildings as well as modifications, alterations, seismic/hurricane retrofits, and upgrades to existing structures. He has provided failure analysis, expert consultation, structural forensic investigation, and damage assessment services for numerous litigation and insurance-related matters.

He actively presents continuing education lectures to audiences of licensed engineers, architects, and general contractors on topics of structural and forensic engineering throughout North America. Mr. Hemmatyar has been the principal structural engineer on high-profile projects for prestigious clients, including NASA and other notable organizations.  Currently, he directs PSFEG and has served as Director for SEAOSC from 2011 to 2013.

His work encompasses a diverse range of structures, including hospitals,  educational institutions (including schools and universities), telecommunication centers, aviation facilities, government buildings, laboratories, as well as commercial, industrial, and residential structures.

Quality Forensic Engineering, LLC is a full-service forensic engineering firm, providing engineering support to clients in the areas of accident reconstruction, biomechanics, fire investigations, patent litigation analysis, premises liability, product liability, and tire failure analysis. We use the latest technology and industry proven techniques to provide thorough analysis and conclusions for the most difficult engineering questions. Our forensic engineers support clients throughout the U.S. Our locations include Tallahassee, FL; Jacksonville, FL; Tampa, FL; New Orleans, LA; San Diego, CA; and Tucson, AZ.

Dr. Brian Pfeifer, P.E. - Dr. Pfeifer is an Engineering Expert with over 25 years of experience investigating thousands of cases involving a variety of forensic engineering issues. He is a leading expert in accident reconstruction, roadside safety, maintenance of traffic, commercial vehicle accidents, pedestrian accidents, bicycle accidents, and the analysis of mechanical systems and product failures. Dr. Pfeifer has a strong background in the design, development, and implementation of roadside safety hardware including guardrails, bridge rails, and crash cushions. Over 33 patents have been filed worldwide on behalf of Dr. Pfeifer and associated colleagues who invented safer guardrail systems, vehicle storage systems, shipping container handling systems, and material handling and storage methods. He has also utilized his technical knowledge and understanding of patents to assist in a number of matters involving patent litigation.

Dr. Pfeifer has published numerous papers to various organizations, covering topics such as new guardrail systems, energy absorbing guardrail terminals, breakaway sign mechanisms, and material handling technology. He has shared his expertise with many organizations on topics including vehicle collisions, bicycle accidents, roadway construction zones, and accident reconstruction expert witness utilization. Dr. Pfeifer is a registered Professional Engineer in nine states and he continues to refine his skills and knowledge of accident reconstruction and roadside safety by staying current with new technology and best practices. Dr. Pfeifer has extensive experience with providing deposition and trial testimony as an Engineering Expert.

See Full Bio & CV.

Expertise:

Automobile Collisions Tractor-Trailer Collisions Guardrails / Bridge Rails Construction Zones Bicycle Accidents Pedestrian Accidents Motorcycle Accidents Occupant Kinematics

Roadside Safety Airbag Control Module (ACM) Analysis Tractor Trailer Electronic Control Module (ECM) Analysis Product Failure Analysis Maintenance of Traffic (MOT) Evaluation Restraint System Analysis Patent Litigation Technical Analysis

Dr. Ian M. Zeller, PhD, ACTAR, is an accomplished engineer with more than 10 years of experience in Biomechanics and Computational Dynamics fields. He has investigated hundreds of cases ranging from motor vehicle accidents, recreational incidents, medical device designs, as well as injuries from product liability all across the United States. 

Dr. Zeller has graduate level experience in computational dynamics and orthopedic biomechanics with a specific emphasis in dynamics, vibrations, joint contact mechanics, and muscle control during static and dynamic loading applications. Dr. Zeller’s past research includes clinical and computational analysis of the human body with respect to the design and implantation of orthopedic devices for the knee, hip, and spine. He has published in peer-reviewed journals and presented research at both technical and surgical conferences in North America, Europe, and Asia. Dr. Zeller also worked with surgeons across the United States in the design and assessment of knee replacement devices, including personalized and prototype devices to optimize for efficacy and safety. 

Dr. Zeller is also accredited as a traffic accident reconstructionist and continues to conduct research as well as maintain a current knowledge of developing trends and best practices in the biomechanics and engineering fields. Dr. Zeller has published to various organizations on topics ranging from knee replacement design, forward solution modeling, joint mechanics, personalized joint replacements, material structures and properties as well as biological modeling of disease distributions. He also has an extensive testifying history including depositions, trials, and arbitrations. 

See Full Bio & CV.

Expertise:

Biomechanical Analysis Accident Reconstruction Injury Consistency Mechanism of Injury Analysis Vehicle Occupant Kinematics Falling Object Mechanics and Analysis Bicycle Accidents Pedestrian Accidents Amusement Park and Playground Accidents Crash Data Retrieval and Analysis

Product Failure Analysis Seat Belt Analysis Restraint System Occupant Position Determination Sequential Events Analysis Speed Analysis Vehicle Damage Consistency Collision Avoidance Material Fracture Analysis

 Michael R. Hill, PhD, PE, is a Biomechanical Engineer passionate about applying biomechanics techniques to solve diverse problems in forensics, medical research, engineering, biology, science, and mathematics. He is an expert in experimental, theoretical, and computational Tissue Biomechanics, with a focus on injury mechanisms, human tissue damage, and nonlinear soft tissue mechanics.

Dr. Hill’s core strengths are in orthopedic and cardiovascular biomechanics, vehicle accident reconstruction, injury consistency analysis, mechanical design, instrumentation,
experimental analysis, numerical methods, simulation, statistics, and image processing. Dr. Hill has lectured in the field of biomechanics and numerical methods, and his research has been published in 16 academic articles and presented at 40 international and national scientific conferences.

See Full Bio & CV.

Expertise:

Vehicle Accident Reconstruction Occupant Kinematics Orthopedic and Cardiovascular Biomechanics Human Tissue Damage Mechanics Slip, Trip, and Fall Analysis

Computational Mechanics  Experimental Biomechanics Image Analysis Computational Modeling Event Date Recorder (EDR) Data Retrieval and Analysis Automobile Restraint Analysis

View Quality Forensic Engineering Industrial Forensic Engineering Consulting Profile.

Expert Background: Dr. Thomas L. Read is the Principal and CEO at A. Read Consulting, LLC. He received his PhD. from Stanford University in 1972 and has over 25 years of manufacturing experience in electronics, metallurgy, factory safety, failure analysis, glass fracture, glass failure and bottle failure. As a member of the electronics industry, he has earned process patents and has an extensive background in manufacturing techniques.

In parallel, Dr. Read has spent over twenty five years as a consultant to attorneys and engineers. He has given more than 100 depositions and has appeared in court numerous times.

Company Profile: Read Consulting, LLC is a full service laboratory providing services in the following areas:

Failure Analysis; Factory Safety and Personal Injury (including machine guards and manufacturing safety)

Glass Failure Analysis - Glass Fracture, Glass Failures and Bottle Failure

Metal and Ceramic Failure

Grinding Wheel Failures

Intellectual Property and Patent Disputes

Product Liability and Product Quality

Manufacturing Disagreements (such as Intellectual Property, Failed equipment and Contract Disputes)

Reverse Engineering

Since 1988, Real-World Forensic Engineering, LLC ("RWFE") has provided engineering services to industries and government labs, as well as litigation support to both plaintiff and defense attorneys practicing in many areas.

RWFE Areas of Expertise Include:

Components & Machinery Metallurgy & Corrosion Dynamics of Impact & Collisions Friction Analysis / Slips, Trips and Falls Intellectual Property & Patent Review Accident Reconstruction / Animation Computer Aided Design Education & Training

Electrocution & Switch Malfunction Grounding & Lightning Protection Lightning Impulse Testing Products and Premises Liability & Safety High-Voltage & Current Power Systems Bridge Design and Safety Fire & Explosion Cause and Origin And Much More...

At RWFE, we proudly distinguish ourselves by our Four C's:

CREDENTIALS. COMPETENCE. CREDIBILITY. COMMUNICATION.

Credentials:	B.S., M.S., M.Eng., M.B.A., J.D., and Ph.D. Degrees Licensed Professional Engineers in Mechanical, Electrical, and Civil Engineering Tenured University Professors and Professionals NAFI Certified Fire and Explosion Investigators (CFEI) Licensed Master Electricians
Competence:	Over 80 Combined Years of Experience in Engineering R&D, Industry, Academia, Consulting, and Expert Witness Litigation Support Over 120 Combined Deposition and Court Testimonies
Credibility:	Internationally Recognized in Our Areas of Expertise More Than $19 Million in Peer-reviewed and Funded Research Grants Over 200 Combined Scientific Publications and Journal Articles
Communication:	Over 20 Different Undergraduate and Graduate-level University Courses Over 30 Invited Short Courses, Talks, and Lectures

Design Evaluation – Accident Investigation – Intellectual Property - Failure Analysis – Fire Cause & Origin – Component Testing - Computer Aided Drafting – Accident Animation - Expert Witness & Litigation Support

www.ExpertEngineering.com

William C. Stein, Jr., PE, CCM, has more than 45 years of Roadway / Heavy Highway Construction and Materials Engineering experience. He has a rich and varied work history that includes construction materials engineering for highways and bridges, industrial plants, high rise offices, and power plants. He has worked for private owners and general contractors as well as the Department of Transportation.

Litigation Support - Mr. Stein Offers consulting and expert services for attorneys on issues regarding road, street, highway, temporary traffic control, runway, and earthwork; asphalt, concrete, coatings and other construction materials; designs, plans, specifications, CPM scheduling (Primavera) and contract documents; right-of-way issues; and work zone safety. Licensed in Louisiana, Pennsylvania, and Texas, he performs contract performance forensic investigations and provides consulting, expert reports, rebuttals, and testimony if required.

Areas of Expertise:

Highway Construction Roadway Construction Bridge Construction Highway Engineering Materials Engineering Construction Site Work

Traffic Safety Concrete / Cement Building Contractor Liability Construction Damages Scheduling Delay and Analysis Soil Analysis

Certifications:

• Certified Construction Manager (CCM)
• Certified Primavera Basic (CPM)
• Certified Primavera Advanced (CPM)
• Certified LADOTD Structural (bridge)
• Inspector/Technician Certified Troxler
• Humboldt Nuclear Moisture/ Density Operator
• Lead Abatement
• Certified Quality Compliance Surveillance in Fossil Power Plants, Organic & Inorganic Coatings Application and Inspection
• Certified Traffic Control Supervisor
• Certified Flagger Instructor

Summit Associates of Bedford is a Materials and Manufacturing firm offering growth strategy, operations improvement, and international sourcing to commercial clients ranging in size from $3 to $150 million.

Summit Associates has a record of fixing troubled organizations and driving growth in complex technology based operations. Skilled at positioning small and middle market companies for sustained growth, they have commercial experience in ten countries, including creation and oversight of global partnerships in Europe and India and acquisition, sale, and licensing of fifteen technologies in seven countries.

Consulting Services:

Turnaround Leadership Organizational Change and Alignment Accelerated New Product / Market Development Product Launch

Lean Manufacturing Technology Acquisition Sale and Licensing International Partnerships Technology Valuation

Principal, Thomas W. Caldwell, PE, has over 40 years of experience in Materials Research and Development, Process and Product Development, and Manufacturing Operations in the Precision Cast and Machined Products industry.

Mr. Caldwell has designed and manufactured components for consumer and industrial products, including safety-critical applications such as aircraft landing gear brakes, seat belt lockup devices, windshield wiper, and window lift motor systems. He has experience creating and guiding technology development and manufacturing partnerships in Europe and Asia, licensing and selling intellectual property and creating supply chains in China.

Mr. Caldwell has lectured in the USA, Germany, Switzerland, and India on manufacturing premium quality metal products and manufacturing processes, and was a technical paper peer reviewer for 20 years for the Society of Automotive Engineers. A United States patent holder, he has published peer reviewed research in electrochemistry and materials processing, and has written and spoken numerous times on the subject of Materials Selection.

View Thomas A. Caldwell's Expert Witness Profile.

Bransford Pickett, PE, BSc, MScBA, has over 25 years of experience as a Mechanical Engineer. A California Registered Professional Engineer, Mr. Pickett holds a BSE from the University of Michigan, Ann Arbor, and a MScBA in Finance from San Diego State University. His Materials Handling and Engineering Consulting Services are offered to insurance and end user companies nationally and internationally. The combination of field expertise, engineering, and regulatory compliance experience provide Mr. Pickett's clients with a complete package of services. The depth and breadth of his expertise covers many successful design projects including commercial and military ships, many complex material handling activities, testing requirements of shipboard system, and development and implementation of compliance programs. Many of the major projects include first of a kind challenges such as the Exxon Valdez post - accident docking and structural repairs, commission testing of navy auxiliary ships’ equipment including fueling systems, the US Navy Shughart Class Container Ship Conversion program, as well as shaft and appurtenance handling on the US Navy Watson Class ships. Included in these projects were planned engineered multi - crane lifts that reached in excess of 400 tons. These projects focused on safe, economic, simple designs compliant with applicable state and federal regulations, and national standards.

Engineered Material Handling Design and Review:

• Services include single and multi-crane lift plans, material transport, and equipment testing. Design, review and analysis of supporting calculation of stresses imposed on lifting, supporting structure, and material handling equipment, and rigging gear. Equipment specification scope and review

Naval Architecture & Marine Engineering:

• Perform intact, damage and probabilistic damage stability, and structural analysis on marine structures including barges, ships, and complimentary structures in accordance with regulatory bodies; ABS, Federal or State government

Training and Compliance:

• Operator training compliance to National Commission for the Certification of Crane Operators, NCCCO, requirements for tower crane, mobile crane, overhead crane, articulating crane operator training and certification, signal person, and rigger certification
• Compliance covers applicable national and international standards that include the ABS, ASTM, ASM, ASME, ANSI, WSTDA, ALI, etc. and DIN, EN, FEM to list a few. National regulations include state and federal OSHA requirements as well as DOE, military specifications and standards

View Bransford Pickett's Expert Witness Profile.